This is Ford's own service information for the third generation Expedition, the U324 platform truck built from 2009 through 2017. It runs to 11,460 pages across 121 section PDFs, and it covers the short and long wheelbase bodies together with their Lincoln twins.

Ford kept this platform in production for nine model years and changed the engine partway through, dropping the 5.4L V8 after 2014 and fitting the 3.5L EcoBoost from 2015. This set documents both, which is why it spans the full run rather than stopping in 2014.

Read this before buying so you know exactly what you are getting. One thing is worth being precise about. Everything outside the engine bay applies across all nine years: body, brakes, driveline, suspension, steering, the 6R80 gearbox, climate control, restraints and the electrical system. On engines, the 5.4L V8 and the 3.5L EcoBoost both have their own mechanical, ignition and fuel charging sections. The one place coverage is uneven is the wiring: the engine performance circuits in the diagram set are drawn for the 5.4L, so a 2015 to 2017 truck has full engine repair coverage but its engine management circuits are not among the schematics. Every other circuit in the book applies to the whole span.

Which vehicles this manual fits

• Fits: Ford Expedition and Expedition EL, third generation U324, two wheel drive and four wheel drive. The Lincoln Navigator and Navigator L are named throughout and share the platform
• Covers years: 2017, 2016, 2015, 2014, 2013, 2012, 2011, 2010, 2009
• Engines: the 5.4L V8 fitted to 2009 through 2014 trucks, with both the standard and three valve mechanical sections, and the 3.5L EcoBoost twin turbo V6 fitted from 2015, with its own mechanical, ignition, fuel charging and turbocharger coverage
• Gearbox: the 6R80 six speed automatic, used across the whole span, with overhaul, external controls, cooler and cooling system sections
• Driveline: transfer case, two separate four wheel drive system sections, driveshaft, front drive axle and halfshafts, rear halfshafts and the Ford 9.75 inch rear axle
• Suspension: separate front sections for 4WD and rear wheel drive, rear suspension, and the Vehicle Dynamic Suspension load levelling system
• Diagnostics: 4,703 pinpoint test references and 1,086 distinct diagnostic trouble codes
• Wiring: fifteen electrical sections including system wiring diagrams, connector end views, ground distribution, fuse and relay information and harness overviews
• Language: English
• Pages: 11,460 across 121 section PDFs
• File type: ZIP archive of PDFs, 372 MB

Inside this manual

These are the sections the archive contains, named as Ford names them:

Sample pages from this manual

These are real pages taken from the archive, so you can see exactly what you are buying:

What you can repair with it

Nine model years on one platform means most of this archive applies whatever year you own. The body, the frame, the brakes, the 6R80 gearbox, the transfer case, both four wheel drive system sections, the 9.75 inch rear axle, the suspension including the Vehicle Dynamic Suspension load levelling setup, the steering, the climate control and the restraints are all common across the run. The first page you open is as relevant to a 2016 truck as to a 2009 one.

Engine work splits by year and both halves are here in full. Trucks up to 2014 have the 5.4L V8, and this archive carries two mechanical sections for it, the standard and the three valve, plus its ignition and its fuel charging and controls. Trucks from 2015 have the 3.5L EcoBoost, and it gets its own mechanical section, its own ignition, its own fuel charging system and a dedicated turbocharger section. Engine overhaul procedures and firing order charts sit alongside both.

The diagnostic material is the part that earns its keep. There are 4,703 references to Ford pinpoint tests and 1,086 distinct diagnostic trouble codes indexed with their charts. A pinpoint test names the connector to probe, the reading to expect and which branch to follow from each result, so you work a decision tree instead of a list of guesses. Symptom charts, reference values and diagnostic methods have sections of their own, and there is a separate APIM hardware test routine for checking the entertainment module before replacing it.

The electrical coverage is unusually complete for a truck of this age: fifteen sections in all. Beyond the system wiring diagrams there are connector end views, component harness location views, connector repair procedures, ground distribution, fuse and relay information, a harness overview, diagram symbols and component testing. If you are chasing a fault back to a terminal, the connector end views alone are worth the download.

Body and interior work is covered section by section: closures, front end panels, body repairs, the bumper system, full frame and body mounting, glass and mechanisms, the roof opening panel, seats, and interior and exterior trim. The smaller systems people actually get stuck on are here too, including the wiper and washer system, the horn, the clock, the rear view mirror, cruise control, parking aid and the remote convenience transmitter.

One honest note on scope. The engine performance circuits inside the wiring diagram set are drawn for the 5.4L. If you have a 2015 to 2017 truck and you need the engine management wiring specifically, that is the one thing this archive will not give you. Everything else in the electrical set, and all of the 3.5L EcoBoost repair coverage, applies.

Manual language and format

English throughout. The download is a ZIP archive holding 121 PDFs arranged in twelve folders that follow Ford's own grouping: engine, engine performance, transmissions, driveline and axles, brakes, steering, suspension, electrical, HVAC, restraints, body and cab, and general information. You extract it once and open whichever section you need.

Every section is text based and fully searchable, so a part number, a torque figure or a trouble code takes you straight to the page. The illustrations are Ford's own and carry the note "Courtesy of FORD MOTOR CO." There are 997 numbered figures across the set.

This archive is also cleaner than most. Some of our sets have conversion damage in the specification tables where trademark and degree symbols were mangled. This one has none: all 1,641 trademark symbols and 4,564 degree symbols render correctly.

There is no software to set up and no licence to enter. The sections open in whatever PDF reader you already have, whether that is on a workshop machine, a laptop in the driveway or a phone under the bonnet.

Questions about this manual

Does it really cover 2015, 2016 and 2017?
Yes. The 3.5L EcoBoost that Ford fitted from 2015 has its own mechanical, ignition, fuel charging and turbocharger sections in this archive, and the rest of the truck carried over unchanged from the earlier years. The one gap is the engine management wiring for those years, which is described above.

Which engine does my truck have?
5.4L V8 up to and including 2014, 3.5L EcoBoost twin turbo V6 from 2015. Both are covered, so you do not need to know before you buy.

Does it cover the Expedition EL?
Yes. The long wheelbase EL is named throughout, and the Lincoln Navigator and Navigator L are covered on the same platform.

Are wiring diagrams included?
Yes, fifteen electrical sections of them, including the system wiring diagrams, ground distribution, fuse and relay information, connector end views and connector repair procedures. The only limitation is that the engine performance circuits are drawn for the 5.4L.

Is the 6R80 gearbox covered to overhaul level?
Yes, with its own section plus separate coverage for the external controls, the cooler and the cooling system. The 6R80 was used across all nine years, so this applies whatever your truck.

Does it include the load levelling suspension?
Yes. The Vehicle Dynamic Suspension system has its own section, alongside separate front suspension sections for two wheel drive and four wheel drive.

Is this a generic aftermarket manual?
No. This is dealer level service information with Ford part numbers, Ford special tool references and Ford torque figures. It assumes the vehicle is in front of you and gives you the sequence to follow.

How you receive it

Payment is taken securely and your download link follows straight after it clears. This is a digital product, so no disc is cut and nothing waits on the post. Your link does not expire, which means you can fetch the archive again if you change machine or lose the folder.

This is Ford factory service documentation for the Aerostar, supplied as a set of 114 section documents totalling 6,542 pages. It is the same documentation structure Ford dealer technicians worked from, organised by system rather than by task, and it runs from VIN identification through to the wiring and circuit protection diagrams.

Which vehicles this manual fits

• Fits: Ford Aerostar
• Covers years: 1997, 1996, 1995, 1994, 1993, 1992, 1991, 1990, 1989, 1988, 1987, 1986
• Engine options: 3.0L V-6 and 4.0L V-6, each with its own engine, fuel charging and electronic ignition sections
• Gearbox: 4R44E and 5R55E automatic transmissions, M5OD 5-speed manual, plus mechanical-shift, electronic-shift and E-4WD transfer cases
• Language: English
• Pages: 6,542 across 114 section files
• File type: ZIP archive containing PDF documents

Inside this manual

Every entry below is a section that exists in the document set:

Sample pages from this manual

These are real pages taken from the document set:

What you can repair with it

The engine sections are split by displacement, so overhaul, timing, cooling and emission control work is documented separately for the 3.0L and the 4.0L. Driveline coverage runs from the clutch and M5OD manual gearbox through both automatic transmissions to the transfer cases and both ring gear sizes, including the Traction-Lok limited slip differential.

Electrical work is supported by the wiring and circuit protection section, the module communications network and the Generic Electronic Module, alongside the charging, starting and instrument cluster sections. Braking is covered for front disc, rear drum and both anti-lock arrangements, and the supplemental air bag section documents the passive restraint system.

Manual language and format

This manual is written in English. It downloads as a single ZIP archive containing PDF documents organised into the sections listed above, so you can open just the section you need rather than searching one very large file. The PDFs can be read on Windows and Mac computers, tablets and phones, and printed page by page.

Questions about this manual

How is coverage organised?
By system rather than by year. The engine sections are split between the 3.0L and 4.0L V-6, and the driveline sections cover the 4R44E and 5R55E automatics, the M5OD manual gearbox and the E-4WD transfer cases. Please check the section list above against your van's specification before buying.

Does it cover the 4.0L V-6?
Yes. There are separate sections for Engine 4.0L V-6, Fuel Charging and Controls 4.0L, and Ignition Electronic 4.0L, in addition to the equivalent 3.0L sections.

Are wiring diagrams included?
Yes. Wiring and Circuit Protection is included, together with Module Communications Network and the Generic Electronic Module section.

Does it cover four-wheel drive models?
Yes. Transfer Case E-4WD, Electronic Shift and Mechanical Shift are all covered, along with the E-4WD front drive axle and front suspension and wheel hubs.

Which automatic transmissions are documented?
The 4R44E and the 5R55E, each with its own section, plus separate coverage of automatic transmission cooling and external controls.

How you receive it

Payment is processed securely and the download link is issued immediately afterwards, so there is nothing to wait for and nothing shipped. The file is yours to keep and re-download within the link period.